一、安裝前準(zhǔn)備工作

1、 Preparation work before installation

設(shè)備選型核查

Equipment selection verification

在安裝前必須嚴(yán)格核對(duì)除塵器型號(hào)規(guī)格與水泥罐倉(cāng)的匹配性，包括處理風(fēng)量、過(guò)濾面積等關(guān)鍵參數(shù)，確保設(shè)備性能滿足工況需求。同時(shí)需檢查設(shè)備外觀是否完好，內(nèi)部濾袋等核心部件有無(wú)運(yùn)輸損傷。

Before installation, it is necessary to strictly check the compatibility between the dust collector model and specifications and the cement tank compartment, including key parameters such as processing air volume and filtration area, to ensure that the equipment performance meets the requirements of the working conditions. At the same time, it is necessary to check whether the appearance of the equipment is intact and whether there is any transportation damage to the core components such as the internal filter bag.

工具材料準(zhǔn)備

Preparation of tools and materials

安裝需配備完整的工具套裝：包括不同規(guī)格的扳手套裝（8-19mm）、電動(dòng)螺絲刀、水平儀、密封膠槍等專業(yè)工具。材料方面需準(zhǔn)備耐高溫密封膠、304不銹鋼螺栓組（含平墊彈墊）、防爆電氣接線端子等。

Installation requires a complete set of tools, including wrench sets of different specifications (8-19mm), electric screwdrivers, level gauges, sealant guns, and other professional tools. In terms of materials, it is necessary to prepare high-temperature resistant sealant, 304 stainless steel bolt sets (including flat pads and spring washers), explosion-proof electrical wiring terminals, etc.

現(xiàn)場(chǎng)環(huán)境準(zhǔn)備

On site environment preparation

安裝區(qū)域需進(jìn)行徹底清理，使用工業(yè)吸塵器清除罐倉(cāng)頂部積塵。設(shè)置隔離警戒區(qū)，避免交叉作業(yè)影響安裝質(zhì)量。準(zhǔn)備防雨防塵臨時(shí)遮擋設(shè)施，確保安裝過(guò)程不受天氣影響。

The installation area needs to be thoroughly cleaned, using an industrial vacuum cleaner to remove dust from the top of the tank compartment. Set up isolation and warning areas to avoid cross operation affecting installation quality. Prepare temporary shelter facilities for rain and dust prevention to ensure that the installation process is not affected by weather.

二、安裝流程

2、 Standardized installation process

定位測(cè)量

Positioning measurement

采用全站儀進(jìn)行精確定位，根據(jù)罐倉(cāng)結(jié)構(gòu)CAD圖紙確定除塵器安裝坐標(biāo)。需考慮檢修空間要求（建議保留≥800mm環(huán)形通道），并避開(kāi)倉(cāng)頂安全閥等關(guān)鍵部件。

Using a total station for precise positioning, determine the installation coordinates of the dust collector based on the CAD drawings of the tank structure. Consider the maintenance space requirements (it is recommended to retain a circular channel of ≥ 800mm) and avoid key components such as the safety valve on the top of the warehouse.

支架安裝

Bracket installation

選用δ=8mm碳鋼支架，采用M16化學(xué)錨栓固定。安裝時(shí)使用激光水平儀校準(zhǔn)，水平度偏差需控制在3‰以內(nèi)。焊接部位需做防銹處理，并完成24小時(shí)承重測(cè)試。

Choose a carbon steel bracket with δ=8mm and fix it with M16 chemical anchor bolts. During installation, a laser level should be used for calibration, and the horizontal deviation should be controlled within 3 ‰. The welding area needs to undergo rust prevention treatment and complete a 24-hour load-bearing test.

管道連接

Pipeline connection

（1）進(jìn)氣管道采用法蘭連接，石棉墊片需做浸油處理

(1) The intake pipeline adopts flange connection, and the asbestos gasket needs to be treated with oil immersion

（2）出風(fēng)管道安裝膨脹節(jié)補(bǔ)償熱位移

(2) Installation of expansion joints to compensate for thermal displacement in the air outlet duct

（3）所有接口需進(jìn)行氣密性檢測(cè)（0.05MPa保壓測(cè)試）

(3) All interfaces need to undergo air tightness testing (0.05MPa pressure holding test)

主體安裝

Main installation

吊裝時(shí)使用專用平衡梁，就位后采用扭矩扳手緊固螺栓（扭矩值參照GB/T3098.1）。最終檢測(cè)垂直度偏差≤2mm/m。

Use a dedicated balance beam during lifting, and tighten the bolts with a torque wrench after positioning (torque values refer to GB/T3098.1). The final verticality deviation is ≤ 2mm/m.

電氣安裝

Electrical installation

（1）按IEC標(biāo)準(zhǔn)敷設(shè)阻燃電纜

(1) Lay flame-retardant cables according to IEC standards

（2）防爆區(qū)域需使用ExdⅡBT4等級(jí)電器元件

(2) Explosion proof areas require the use of Exd Ⅱ BT4 grade electrical components

（3）接地電阻測(cè)試值≤4Ω

(3) Grounding resistance test value ≤ 4 Ω

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